I am sharing a better solution for protecting sensitive electronics stored in metal military surplus ammunition cans made into a Faraday cage. In the Part 1, I talked about the ammunition cans that can be used and began the instructions for building ammunition can gaskets by listing the materials and tools required. Part 2 of this series consisted of the bulk of the instructions of how to make and assemble the RF and EMP shielding gasket, and we are continuing with these today, in Part 3. The following instructions are for a 20mm M548 ammunition can.
16. If you want to “belt-n-suspender” the conductivity between the sheet metal gasket and the lid, then remove some of the paint to reveal bare metal so that you have a good bare metal contact between the sheet metal gasket and the lid.
The sheet metal gasket with the copper mesh tape will be the gasket that will attenuate any electromagnetic radiation. The highly-charged radiation will stay on the outside of the metal can, which is where you want it rather than inside the can. You also may tack a strip of tinned copper mesh to the bare metal areas of the lid to ensure good conductive and bonding between the sheet metal gasket and the lid.
Continue reading“Protecting Electronics in Metal Military Surplus Ammunition Cans- Part 3, by J.T.”