(Continued from Part 1)
Two slanted walls were poured on the East end. They were 22′ wide at the building and 14′ wide at the East end and went from 8′ to nothing at the end. This was for a roof for the patio and security when I was traveling. Then I had the messy job of coating the outside with tar to seal it. Next a layer of 2″ closed cell styrofoam was installed on the outside walls. Then part of the ditch was back filled to hold the foam in place. The temperature was hot and I was soaked with sweat by 9:30 and the steel deck was so hot it burned my feet. So I started the generator in the RV, turned on the AC, and went to bed. About dark I hooked up a quartz light and worked all night. I extended the metal decking to be even with the offset for the fireplace and installed 1” threaded rod to support the hinges for the patio roof. We poured the 12” concrete slab.
Then forms were set up around the outside and around the stairway opening to pour a three foot wall. We poured it with no problems. The next project was to install 12″ half blocks for solar heat ducts and connect the 6″ PVC air ducts to a plenum where the solar heat panels would be on the wall of the steel building above. Looking back at the half blocks, I would use welded steel culvert if I was to do this again. The limestone dust was a real mess for a couple of years. I also stacked blocks above the center walls in several places to provide support for the garage floor.
Next I had 10 loads of 3/4″ limestone hauled in for a heat sink. The truck drivers were nervous and afraid it would collapse, but they didn’t know how thick it was and all the rebar in it. Then I spent several days shoveling limestone and drinking beer. Da*n it was hot!! I laid out 2″ styrofoam on the rock and then the rebar for the garage floor. It was windy, but the rebar held the foam in place. I propped up the rebar with bricks and poured the floor about 7″ thick. I had previously ordered a 40′ x 60′ steel building and put the anchor bolts for the steel columns in the concrete. Used a piece of ½” plywood and drilled the holes to fit the steel columns and used two nuts to hold the bolts in place and left space under them to reach in with a small trowel and finish the concrete.Continue reading“Getting Out of Dodge – Part 2, by Doc”