Category: Traditional Skills/Fieldcraft

The Home Foundry, Metal Casting – Part 3, by Dan in Oklahoma

Forge Fuel & Homemade Charcoal The aluminum melting forge is fueled by hardwood charcoal. To begin making charcoal you are going to need 2 steel barrels. One standard size 55 gallon drum will serve as your outer barrel, the second barrel is a little more difficult to acquire. The inner barrel or actual charcoal out gassing barrel needs to be small enough to fit inside the 55 gallon barrel. The smaller barrel also must have a lid that can be locked in place during the cooking and removed later to extract the charcoal. I was fortunate enough to find Military …


Children in TEOTWAWKI, by J. Woo

Even if you do not plan to have children at your retreat, they will eventually find you. Kids are survivors and they always find a way to make it – it is the human condition. My wife and I lived in East Africa and we have seen street kids endure things that no child should ever experience. Despite the horrendous circumstances, they move ahead and children in this country will also move forward. We are all planning for the worst, and for some of you, the worst would be lots of children hanging around your retreat. If you are not …


Two Letters Re: The Home Foundry, Metal Casting

Mr. Rawles, First thanks for a great blog. I’ve been a regular reader for a year or so now. I’ve read with interest the entries by Dan in Oklahoma on the home foundry. I learned the foundry trade from my father by helping him in a small bronze foundry. I’ve learned the pattern making trade from my father and by jumping in with both feet and making patterns. I’ve since moved on to my own business casting aluminum parts for the WW2 aircraft restoration industry and hope to add magnesium castings to my capabilities. I have one bone to pick …


Survival Fire Safety, by Mr. F.

In our preparations, we’ve all made an in depth survival plan.  We have stocks of food items and a means to hunt or grow more.  We know where we’ll get water and how to treat it and have solutions for cooking, heating and lighting.  Perhaps some will operate gasoline or propane-run electric generators and some may distill alcohol or use wood gasification for fuel.  We also have adequate supplies of medications, vitamins and first-aid items.  We’ve thought of everything, planned for any contingency.  Right? What about Fire Safety?  Our plans mostly or entirely rely on fire for cooking, heating and …


How to Prosper in a Salvage Economy, by Tamara W.

A salvage economy is a post-production economy. The economy is based on salvage and then reuse or remanufacture of salvaged materials. The current modern equivalent of this are those individuals who sort through trash heaps and dumps for recyclable materials. The historical equivalent of this are the stone masons in Egypt who tore down ancient monuments for building material. For example, the lost Pyramid of Djedefre was thought to have not been built until its foundations were found, including a mortuary temple and queens’ pyramids. Where did it go? Must of it was used to build buildings in Cairo from …


Letter Re: The Limited Practicality of Primitive Weapons

Dear James: I was interested to read the comments on atlatls in yesterday’s post “Getting Prepared: From the Homestead to Living Off the Land”. By way of background, I’ve been interested in atlatls since an anthropology course in junior college, and a couple of months ago bought an atlatl from Bob Berg at Thunderbird Atlatls. All the points mentioned on atlatls by the writer are true; they are simple to make (my 11-year-old nephew made his own out of scrap lumber in about twenty minutes after seeing mine), and making darts is merely an exercise in scaling arrows up, although …


Getting Prepared: From the Homestead to Living Off the Land

Introduction I currently do not fall in the category of the less than 1% of the population that can afford the real possibility of a “retreat” on 40+ acres, based on a Rawlesian criteria. However, I do have a solid brick house on 1.5 acres in a rural area on the southern plains. For the immediate future this will have to serve as my permanent abode. I have always had an interest in outdoor survival skills, and have lived, vacationed, and worked for extended periods of time in isolated outdoor camps while working “in the bush” with limited modern comforts. These …


The Home Foundry, Metal Casting – Part 2, by Dan in Oklahoma

The Aluminum Melting Forge and Crucible For the forge I started with a small steel barrel that I found on the side of the road, its diameter is 18 inches. I cut it to a height of 2 feet, starting from the “floor” of the barrel. I also cut an 8″ ring from the barrel to be used later, as a lid. The forge barrel must be lined to hold and refract heat. Ideally you may find refractory cement in your area, but for me I was left with regular old concrete as my only choice. I used “Quikcrete”. One …


Letter Re: The Home Foundry, Metal Casting

Jim, I couldn’t agree with Dan more, sand casting takes some experimentation and tinkering. Once you get your sand and flasks working, it’s a snap, but you will mess up a lot of casts before you get everything tuned. His tip for using cat litter as bentonite clay is pure genius, but be prepared to test several brands before you hit on one that works for you. Clay cat litter can be made from almost any clay. Sodium Bentonite (or western bentonite) is often chosen for it’s absorbency, but any given brand of kitty litter may vary between lots. “Bentonite …


The Home Foundry, Metal Casting – Part 1, by Dan in Oklahoma

I set out to learn how to sand cast aluminum and set up a metal working shop at my home more than two years ago. Let me start by saying that sand casting can not be learned overnight and although books are helpful, especially the David Gingery Book 1 “The Charcoal Foundry”, there is no substitute for hands on experience. You have to get out there and try, try, try. To get started in aluminum casting it is critical to first come up with the casting sand. This was really difficult where I live, the sand must be very fine …


Letter Re: Your Post-TEOTWAWKI Diaper Insurance

Sir: A quick note about cloth diapers: Many stores (Wal-Mart and its French-owned counterpart at least) have flannel sheets on sale right now with twin sets running between $6.24 and $10. Woolrich is one brand and they seem to be of decent quality. That is a lot of fabric for little money. I picked up a half dozen sets. They provide warm bedding, but large pieces of fabric, often in dark or natural colors could have many uses. I will set aside at least 2 sets of the chocolate brown ones to make more cloth diapers for the baby we …


Letter Re: Combination Guns for Hunting

James Wesley: In response to the letter asking about combination guns, I do recommend having one. I have a Savage 24C .22 LR / 20 Gauge that I take hunting more than any other gun I have. Where I live in North Carolina, I can and have taken any game that is in my area. From deer using OO buck or slugs, birds, rabbits, or any small game using birdshot or the .22 rimfire barrel. I would not be afraid of using the 20 gauge barrel on black bear either, if I had too in an emergency. When hunting, I …


Three Letters Re: Your Post-TEOTWAWKI Diaper Insurance

Mr. Rawles, Regarding the blog entry “Your Post-TEOTWAWKI Diaper Insurance,” I wanted to add that the problem with the messiness of cloth diapers can be lessened by using disposable liners. Special liners are sold for use in cloth diapers, however a more cost effective solution is to dry out cheaper baby wipes and use those [as liners]. Thank you for your diligent service to the survival community. Keep up the great work. Sincerely, – JD in Richmond, Virginia Jim, I love your blog site. About the article about cloth diapers — they are easy to make and cheaper than bought …


Your Post-TEOTWAWKI Diaper Insurance, by K. in Pennsylvania

After watching MacGyver as a kid I was left in a awe of how someone could create a diversion by blowing up an old abandoned shed in the middle of the woods with a  propane tank, child’s tricycle, the tire’s inner tube, three ball bearings, and a grinding wheel strategically placed near the shed window.  After he launched that “3rd and last chance” bearing, from the improvised “tricycle-sling-shot”, thru the window, striking the grinding wheel and igniting the propane filled shed…KA-BOOM!  My life was never the same…that was the start of my “improvising calling”. My wife has graciously born the …


Letter Re: How I Made My iPhone a Useful Survival Reference

Mr. Rawles: I loved the letter on the iphone. In addition to what LC listed there are also ballistics calculators for the math-challenged like me. (iStrelok is free and works pretty well). One caveat to consider with the mighty smart phone is the fact that it could potentially be used to locate your location and perhaps even as a bug to listen in on conversations. One work-around is to buy an iPod Touch. You loose the phone and GPS features, but you can still carry God’s word and all your multimedia in your pocket! Thanks again for all you do …