Letter Re: Advice on Generators?

Jim,
What is the way to go in generators? I own four now, all gasoline fueled. Last winter the power was out for nine straight days, and it was 28 degrees below [zero, Fahrenheit]. I have used gas generators for near 40 years, but mostly for remote site construction. They are started and shut off as needed. But last winter with the power out, I would run for 4 hours, then off for 6 hours, for nine days straight. What happened is that the 3,600 RPM of long run time vibrated them apart. In the summer one would just tighten up the nuts and bolts, but at -28 and in the dark, I opted to employ another unit. It also came apart. I was on my third generator when power came back on. Gas units are just not made for that type of use. Also the heat from the exhaust thaws the ground, the [generator] unit tips, the oil level sensor thinks it is low on oil and automatically shuts-off. At -28 the ground freezes, you have to heat water to free it for re-leveling.

I want to buy a diesel 10 KW or 12 KW power plant that runs at 1,800 RPM (not the China Diesel that runs at 3,600 RPM.) I don’t want Batteries, or Invertors, or wind power ( I had a Winco Wincharger at the homestead 40 years ago ). The other thing I learned; I have two 1,000 gallon capacity diesel fuel tanks that I use for a fleet of diesel trucks, and they had just been filled before the power outage. Want to guess how much gasoline was around? Not much, since the only thing that I normally put gas in in the winter is my snowmobiles.

I am hoping some of your readers could help with what to look for in a diesel power plant, and more important what to avoid. Also a little about load, I know that they want to have a fair load, and a load that changes. – David V.

JWR Replies: I generally prefer diesel generators, especially big block low-RPM models. These are designed for continuous duty, and they typically last three to five time longer than high RPM gasoline-powered generators. However, be advised that diesel has a problem with fuel gelling at low temperature. Typically, this clogs fuel filters, when the temperature reaches the so-called cold filter plugging point (CFPP). Fuel gelling can be avoided at temperatures as low as 40 degrees F. below 0, with a diesel fuel additive, called Diesel Fuel Supplement, made by the same company that makes Diesel 911 (which was recently discussed in SurvivalBlog.) It also reportedly prevents gelling in biodiesel blends up to B20. (Which is 20% biodiesel and 80% “dinodiesel”.) There is also a product made in Germany called a Diesel-Therm that pre-heats diesel fuel before it enters the fuel filter.

OBTW, one thing to keep in mind, in these days of high commodities prices. Copper windings from “dead” generators are currently bringing top dollar. If you take the windings from six or seven old “dead” gensets to your local scrap metal dealer, you may net enough money to pay for as much as half of your next generator purchase.

Hopefully some readers will chime in with some specific diesel genset brand and model recommendations. (It has been more than five years since I’ve bought one, so frankly I’m out of touch with the marketplace and vendors.)